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Information related to Kayak Building
Took the winter off. Garage was too cold and just didn’t have the mood to work on something we couldn’t use right away. The warm weather brought about some excitement to finish this project off and I ended up leaving it a little late. Lets get it out of the way. Full boat shot Love … Read More “Kayak is finally Done!” »
The first recessed handle took like a week to make. I guess I did learn a lot from the first one, as I was able to knock out the 2nd in 1 night. I than had to cut a hole in the front and rear decks to accommodate the recessed handle. The shoulder of the … Read More “Closing off the Kayak and Recessed Handles” »
Sorry, updates have been very delayed and lacking. I’ve also not taken too many photos. I think after a while its just a lot of little details and the Kayak didn’t look too different. For this post we’ll talk about mounting the tankwell and cockpit. A few things had to be done before that happened. … Read More “Mounting the cockpit and tankwell” »
Ok, fiberglassing the interior I thought was gonna be fast and easy. Since looks don’t really matter. Turns out I was wrong as usual. Basically it felt like as soon as you did one section it would tug a bit on another section and the fillet areas would always end up with air bubbles. Near … Read More “Interior Fiberglass and frames” »
First time fiberglassing. There seemed to be two methods. The CLC method of doing sections at a time and Nick Schade’s method of saturating the fiberglass everywhere and coming back to squeeze out the excess. I had estimated this step would take a bit over an hour based in Nick Schade’s video. Well, the Sabalo … Read More “Its Fiberglassing Time!” »
Started sanding down the outside of the hull. I started with 60 grit by hand. The reason I wanted to start by hand was to get a feel for it, and especially the chines I feel needed some work to get the correct shape and feather in some of the edges. It took forever. After … Read More “Let the sanding begin” »
So this step feels like it’s taking forever. It started with tacking together panels B-D. Than we had to remove the inner frame, restitch supports, stitch Panel A and than tacking that in. Somewhere in that we also restitched the bow with the jig, carefully remove the jig and tack the bow. I’ve since filled … Read More “Epoxy fillets” »
It took longer than I thought it would. Buy finally all the hull panels are stitched up and all but the last one have epoxy fillets holding them along. Note of advice for future builders, leave the stitches a bit loose and popsicle sticks are super useful for helping to keep the shape. Also don’t … Read More “Hull panels all stitched” »
Finally got to stitching the hull together. 18 Ga copper wire does seem to be perfect as everyone says. It held the stern and bow pieces together really well. Those parts were definitely challenging to do. It’s super cool opening up the bottom hull panels and having a curved hull shape come together. Everything seems … Read More “Stitching the hull together” »
This part of the kayak build has been Maki g me nervous. I debated whether I should just fiberglass butt join them, block butt join them or scarf them. Everything I read suggested scarfing was the way to go. Earlier I posted about the router jig I made to scarf the panels together. Turns out … Read More “Scarfing panels” »
